Bead apex handling system.
Automated Bead Apex Material Handling
Bead Apex Handling System
The Bead Apex Handling System from MAS is designed to automate the handling, transfer, segregation, and stacking of bead apex components used in tyre manufacturing. Developed for both TBR and PCR production, the system integrates robotic automation, vision-based inspection, and intelligent material handling to ensure smooth production flow, consistent handling, and reliable process control throughout the manufacturing operation.
Product Overview
Intelligent Automation for Bead Apex Handling
The Bead Apex Handling System is engineered to automate the handling of bead apex components with precision and consistency. By integrating robotic handling, vision-based segregation, carousel feeding, and automated stacking, the system minimizes manual intervention while maintaining continuous production.
Designed for compatibility with both TBR and PCR manufacturing, the solution incorporates multiple automated stations that work together to transport, inspect, segregate, and unload bead apex components. Intelligent PLC and HMI controls, combined with Ethernet communication and integrated safety systems, provide reliable operation for modern tyre manufacturing facilities.
Dual Scara Loading & Unloading System
About the Machine
The Dual Scara Loading & Unloading System performs the automated loading and unloading of bead apex components during the handling process. Utilizing dual 4-axis robotic stations, the system ensures controlled movement between processing stations while supporting continuous production and minimizing manual handling.
Typical Machine Specifications
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Parameter
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Specification
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Application
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Automatic Bead Apex Handling Machine
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Robot Configuration
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2 Robots – 4-Axis (Each Station)
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Power Supply
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415V AC, 3-Phase, 50Hz
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Control Voltage
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24V DC
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Air Pressure
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6–8 Bar
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Control System
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PLC + HMI
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Communication
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Ethernet
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Compatibility
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TBR & PCR
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Handling Capacity
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08–10 Pieces / Minute
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Running Size
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12–20 Inch
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Safety
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Safety Fence, Interlocks, Emergency Stop & Door Safety Switches
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Segregation System
About the Machine
The Segregation System automatically separates bead apex components using a vision-based segregation process. Integrated within the overall handling system, it identifies slice-open conditions and directs components appropriately before they proceed to the next stage of production.
Ring Separation System
About the Machine
The Ring Separation System forms part of the automated bead apex handling process by supporting controlled ring feeding and placement during production. Working together with the carousel system, feeder unit, and robotic handling stations, the system contributes to continuous material flow and reliable production performance.
