MAS Robotics
MAS Robotics

GT painting system For TBR & PCR

Advanced Tyre Painting Automation

GT Painting Systems for TBR & PCR Manufacturing

MAS delivers advanced GT Painting Systems designed to automate the green tyre painting process for both TBR and PCR tyre manufacturing. Engineered for precision, consistency, and reliable production, our solutions integrate robotic automation, intelligent controls, and efficient material handling to support high-volume manufacturing. From dual robot configurations to gantry-based and carousel systems, every solution is developed to improve process stability, paint quality, and operational efficiency.

Product Overview

Precision Painting Solutions for Modern Tyre Manufacturing

The GT Painting System range from MAS is developed to automate one of the most critical stages in tyre manufacturing—the green tyre painting process. Designed for both Truck & Bus Radial (TBR) and Passenger Car Radial (PCR) tyre production, these systems combine advanced robotic technology, intelligent process control, and precision paint application to achieve consistent coating quality while reducing manual intervention. Each system is engineered to integrate seamlessly with existing production lines and can be configured according to manufacturing requirements. Depending on production capacity, plant layout, and operational objectives, customers can choose from dual robot, single robot, carousel-based, gantry-based, or semi-automatic painting solutions. Flexible delivery options further simplify downstream material handling and production flow. With robust automation architecture, PLC and HMI controls, safety-integrated operation, and reliable communication systems, MAS GT Painting Systems are designed to support efficient, repeatable, and dependable manufacturing performance.

Dual Robot Painting System

About the Machine

The Dual Robot Painting System is developed for automated painting of both TBR and PCR green tyres, providing precise and consistent paint application throughout the production cycle. The system incorporates two robotic units working together to improve productivity while maintaining uniform coating quality. Servo-controlled movements, precision spray technology, and intelligent automation enable accurate operation across different tyre sizes while reducing process variation.Designed with integrated safety systems, PLC and HMI controls, and flexible robot compatibility, the solution supports continuous production with reliable performance in demanding manufacturing environments.

Typical Machine Specifications

Parameter
Specification
Application
TBR & PCR Green Tyre Painting
Robot Type
6-Axis Robot
Capacity
PCR: 4–5 GT/min • TBR: 2–3 GT/min
Power Supply
415V AC, 3-Phase, 50Hz
Control Voltage
24V DC
Air Pressure
6–7 Bar
Control System
PLC + HMI
Running Size
12–24 Inch
Handling Weight
PCR: Up to 35 Kg • TBR: Up to 100 Kg
Communication
Ethernet

Single Robot Painting System

About the Machine

The Single Robot Painting System provides an automated solution for green tyre painting where production requirements are suited to a single robotic workstation. Built on the same automation principles as the GT Painting System family, it delivers consistent paint application while maintaining operational simplicity and efficient process control. The client’s documents identify this system as part of the GT Painting product range; however, dedicated technical specifications are not provided.

Fully Automated Carousel-Based Precision Painting System

About the Machine

The Fully Automated Carousel-Based Precision Painting System is designed to automate PCR green tyre painting using a carousel mechanism integrated with a 6-axis robotic system. The rotating carousel enables continuous tyre movement through the painting process, supporting smooth production flow and repeatable coating quality. Intelligent automation, integrated material handling, and precision process control help improve production consistency while minimizing manual intervention.

Typical Machine Specifications

Parameter
Specification
Application
PCR Green Tyre Painting
Robot
6-Axis Robot
Capacity
11–13 Tyres/min
Running Size
12–24 Inch
Handling Weight
Up to 35 Kg
Power Supply
415V AC 3-Phase 50Hz
Control Voltage
24V DC
Air Pressure
6–7 Bar
Communication
Ethernet
Control
PLC + HMI

Gantry-Based Painting System

About the Machine

The Gantry-Based Painting System utilizes a gantry-mounted automation arrangement for green tyre painting operations. Designed to support precise movement of the painting assembly, the system incorporates servo-controlled components, intelligent process control, and integrated safety features. Its configuration provides a practical solution for production environments where gantry automation is preferred for material handling and paint application.

Typical Machine Specifications

Parameter
Specification
Compatibility
TBR & PCR
Capacity
PCR: 4–5 GT/min • TBR: 2–3 GT/min
Running Size
12–24 Inch
Handling Weight
PCR: Up to 35 Kg • TBR: Up to 100 Kg
Power Supply
415V AC 3-Phase
Control Voltage
24V DC
Air Pressure
6–7 Bar
Control
PLC + HMI

Semi-Automatic Painting System

About the Machine

The Semi-Automatic Painting System is included within the MAS GT Painting System portfolio to support manufacturing environments that require a balance between manual operation and automated process control. This solution forms part of the overall product range presented by the client.

Delivery Option at Pallet or Return Conveyor

About the Machine

To support different production layouts and downstream handling requirements, MAS offers flexible delivery options within the GT Painting System. Finished green tyres can be directed either to pallet handling or to a return conveyor based on the production workflow and plant configuration.

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